1REVISED: 4-07-07
10How To Change the Metering Tip: • Remove the chemical feed hose from the barb on the side of the proportioning valve. • Unscrew and remove the o
11Water Supply: • Once the correct metering tip is in place: o Connect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect o
123. Priming the High-Pressure Pump: Once water is in the solution tank, the high-pressure solution pump must be primed: • There is a prime valve lo
13 4. Connection of Solution Hose: Connect the high pressure solution hose to the solution outlet (female quick connect on the front of the machine).
14Foam can decrease vacuum lift and eventually ruin the vac motor. The Foam Downer kills foam as waste water enters the machine. It uses a hook to ha
15 6. Connection of Pump-out Hose: The pump-out hose is a 50’ section of 3/4” garden hose. • Remove the cap from the pump-out outlet fitting on the
167. Pressure Adjustment: When the high-pressure solution pump is on and primed, pressure will show on the gauge only while the tool is being sprayed
17Shutdown Procedures: • If using the auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and
18 Troubleshooting – Olympus M1200 Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other
19 Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breakers or move cords to other outlets not working Faulty power cord
2Olympus M1200 Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction 3 • Technical Specifications
20 Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Re
21 Solution Tank Pump – AP48 Gauge Filter Pressure Regulator / Unloader – PT
22 M1200 Wiring Diagram Vacuum #1Vacuum #2Solution Pump Waste Pump CORD #2WASTE PUMP FLOAT SWITCH SOLUTION PUMP TO COMMON GROUND FOR ALL COMPONE
24OLYMPUS SWITCH PANEL: Vacuum #2 – Power from Cord #1. When the switch is turned to the ON position power is supplied to the vacuum motor. (2-Stage
25 Maintenance Proper maintenance is required to keep the M1200 operating properly, prevent downtime and to extend the life of your equipment. WARN
26 CLEAN CHEMICAL FEED FILTER & FOOT VALVE: The Filter & Foot Valve is on the end of the chemical feed hose that is placed in the chemical j
27CLEAN THE HYDRO-FILTER: Build-up of debris in the filter bag of the Hydro-Filter will reduce the vacuum air flow and may cause a significant decre
28CLEAN WASTE PUMP-OUT PUMP: Build-up of fine silt inside the Waste Pump can clog the pump even if the pump is not used, so this maintenance procedu
29FLUSH SOLUTION TANK AND PUMP: (continued from previous page) CLEAN PUMP INLET FILTER A restricted Pump Inlet Filter can prevent the so
3Introduction Congratulations on your purchase of the Hydro-Force Olympus M1200. The M1200 is designed to give truckmount-level performance in a port
30FLUSH CHEMICAL SYSTEM: Chemical build-up in the chemical system can prevent the system from drawing chemical. • Rinse the chemical system with f
31LUBRICATE PRESSURE REGULATOR O-RINGS: To maintain consistent adequate pressure delivery to the cleaning tool, the o-rings on the stem of the M1200
3210. Apply thread sealant to the threads of the stem retainer and screw the retainer back into the regulator body. Tighten using wrenches.
33CLEAN RECOVERY TANK DRAIN Debris and sand accumulation in the drain valve can damage the valve or prevent it from closing completely. This will re
34Storage Prep and Freeze Protection Procedures: Your Olympus M1200 must be protected from freezing. Freezing can cause serious damage to the pump,
35Parts Replacement parts available for repair of your M1200. Section 3 KIT A – PT042 KIT B – PT044 KIT C – PT046 M1200 PUMP – A
36ITEM DESCRIPTION QTY PART NUMBER 1 PLUNGER 1 0311-0006-0002 2 PLUNGER GUIDE 2 0311-0009 3 O-RING FOR PLUNGER GUIDE 2 C0100-1124 4 U-CUP 2
37 Part Number Description 16-3 3’ Discharge Tubing 25-78 Pipe Nipple 34-17 16” Chain wi
38 DESCRIPTION 1 REGULATOR BODY 1A REGULATOR KNOB 2 SPRING 3 SPRING PLATE 3A SPRING WASHER 4 CAP / RETAINER O-RING (QTY
4Technical Specifications M1200 High Pressure Extractor Height: 38” Length: 28” Width: 19-1/2” Weight: 141 lbs. Solution Tank Capacity: 12 g
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45Your Olympus M1200 is designed to give you years of reliable service. If a problem should arise use the troubleshooting section in the operation ma
5Additional / Optional Equipment Carpet Wand: AW29 SX-12 Hard Surface Tool: AW104 SX-7 Tile & Grout Tool: AW101 Gekko Tile &
6Safety CAUTION! This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. • READ AND UNDERSTAND AL
7 WARNING! This machine must be protected from conditions which may damage the pump, tank, hoses and other components. • Freezing of water in t
8Operation Procedures Knowledge of the proper operation of the M1200 is required to ensure user safety and efficient performance of the extractor. S
92A. Water Supply & Chemical Mixing– Manual Fill: • Pour up to 12 gallons of hot water into the solution tank at the front of the machine. The w
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